Custom Capsule Manufacturing Built Around Your Formula
From formulation to finished production, we help you launch high-quality capsule supplements with confidence.
Whether you have a finished formula or an idea that's still taking shape, our team helps you move from concept to commercial manufacturing.
Request a Quote →Quality Standards That Reflect Your Brand
Everything You Need to Take Your Capsule from Formula to Finished Product
Choosing the right manufacturing partner means more than finding someone who can fill capsules.
It means working with a team that helps you manufacture a product with consistency, quality, and confidence.
Here's How We Help
Build a Production-Ready Formula
- Review existing formulations
- Develop custom capsule formulations
- Support powders, botanicals, probiotics, multivitamins, and complex blends
Improve Fill Consistency
- Evaluate powder flow and blend performance
- Support fill-weight accuracy
- Help reduce manufacturing variability
Choose the Right Capsule
- Gelatin capsules
- Vegetarian HPMC capsules
- Guidance based on your formulation and brand
Launch Faster
- Typical production turnaround of 4–8 weeks
- Streamlined path from approved formula to manufacturing
TRUSTED BY BRANDS ACROSS THE U.S.
★★★★★“The ACF Pharma Team are a pleasure to work with. They helped formulate, then they manufactured my supplement, and they were always available to answer questions and walk me through it until I was finally able to launch my product on Amazon.”
★★★★★“Working with ACF Pharma was a game-changer. Their expertise in formulation and commitment to quality is unmatched. Our product has never been better.”
★★★★★“From concept to launch, the process was seamless. The team's attention to detail and proactive communication made all the difference. Highly recommended!”
★★★★★“The quality assurance and testing protocols at ACF Pharma gave us complete confidence in our product. Their cGMP facilities are top-notch.”
★★★★★“A true partner in our success. They provided invaluable market insights and helped us scale production faster than we thought possible.”
Start With an Idea or a Finished Formula. We'll Help You Move Forward.
Whether your formula is complete or still in development, we'll help prepare it for manufacturing.
We Can Help With
- Formula review
- Custom formulation
- Active ingredient selection
- Powder blend optimization
- Excipient recommendations
- Capsule shell selection
- Capsule size selection
- Fill-weight planning
- Manufacturing readiness
Every formulation decision affects production quality.
That's why we evaluate your product before it reaches the encapsulation line, helping reduce delays and supporting a smoother manufacturing process.
Built for Complex Powder & Capsule Formulations
Different capsule products come with different manufacturing requirements.
From powder flow and blend uniformity to probiotic stability, we help you evaluate the details that contribute to a consistent, production-ready capsule.
Manufacturing Capabilities
Multi-Ingredient Powder Blends
Complex powder blends require careful planning to support consistent encapsulation.
We help evaluate:
- Powder flow and blend performance
- Fill-weight accuracy
- Particle size and ingredient density
- Excipient compatibility
- Capsule size and fill requirements
Botanical & Herbal Capsules
Botanical formulations often combine multiple extracts, powders, and active ingredients.
We help prepare formulations for:
- Herbal supplements
- Botanical blends
- Plant-based ingredients
- Multi-ingredient capsule formulas
Probiotic Capsules
Probiotic products require more than simply filling a capsule.
We help evaluate:
- Probiotic stability considerations
- Ingredient compatibility
- Excipient selection
- Capsule formulation requirements
- Production readiness
Whether you're launching a probiotic, botanical, or complex powder blend, our team helps you move toward manufacturing with confidence.
Choose the Capsule Shell That Fits Your Product
The right capsule shell supports both your formulation and your brand positioning.
That's why we manufacture two-piece capsules using both gelatin and vegetarian HPMC shells.
Gelatin Capsules
A trusted option for a wide range of supplement formulations.
Ideal for:
- Traditional supplement products
- Powder formulations
- Botanical blends
- Multivitamins
- General wellness supplements
Vegetarian HPMC Capsules
A non-gelatin alternative for brands looking for vegetarian-friendly positioning.
Ideal for:
- Vegetarian product lines
- Plant-forward brands
- Clean-label positioning
- Botanical supplements
- Probiotic formulations
Not sure which capsule shell is right for your product?
We'll help you evaluate the best option based on your formulation, ingredients, and brand goals.
The Right Capsule Starts With the Right Formula
We manufacture two-piece capsules in the following sizes:
2 • 1 • 0 • 00
Choosing the right capsule size involves more than selecting what looks best.
We help evaluate:
- Powder volume
- Ingredient density
- Target serving size
- Fill-weight requirements
- Number of capsules per serving
- Shell material
- Disintegration considerations
Our goal is to help ensure your formulation, capsule size, and production requirements work together before manufacturing begins.
Request a QuoteCapsule Manufacturing Is What We Do Best
Capsule manufacturing isn't just one of our capabilities.
It's ACF Pharma's longest-running and highest-volume manufacturing line.
That experience gives you a manufacturing partner with practical knowledge across a wide range of capsule products and production requirements.
As an experienced manufacturing partner, we help you:
- Identify production considerations early.
- Reduce unnecessary revisions.
- Improve manufacturing efficiency
- Move projects toward production with confidence.
You should be able to work with a team that understands the process and helps you navigate it from formulation to finished production.
Request a QuoteAnswers to Common Questions About Capsule Manufacturing
What is your minimum order quantity for capsule manufacturing?
Most capsule manufacturing projects begin at approximately 1,000–1,500 bottles. Capsules and powders 1000-1500 bottles generally, Tinctures 1000-2500 formula depending, tablets and softgels 2500, Stock softgels and gummies start at 500 bottles
How long does capsule manufacturing typically take?
Most capsule projects are completed in approximately 4–8 weeks after your order is confirmed.
Production timelines can vary depending on formulation work, ingredient sourcing, testing, packaging, and scheduling. We'll provide a realistic timeline based on your specific project.
Can you help develop my capsule formula?
Yes.
Whether you already have a finished formula or you're starting with a product concept, our team can help review, refine, or develop your formulation before manufacturing begins.
Do you manufacture both gelatin and vegetarian capsules?
Yes.
We manufacture two-piece gelatin capsules and vegetarian HPMC capsules. We'll help you determine which option best fits your formulation, product goals, and brand positioning.
Which capsule sizes do you manufacture?
We regularly manufacture two-piece capsules in sizes 2, 1, 0, and 00.
The appropriate capsule size depends on your powder volume, ingredient density, target serving size, fill-weight requirements, and overall formulation. We'll help determine the best option for your product during formulation and production planning.
Do you manufacture probiotic capsules or other specialty formulations?
Yes.
We manufacture probiotic, botanical, herbal, multivitamin, and complex multi-ingredient capsule formulations.
Projects involving probiotics may require additional formulation and probiotic stability considerations. We'll review your formulation, ingredient compatibility, and production requirements to help prepare your product for manufacturing.
How do you help ensure product quality?
Your products are manufactured in cGMP-certified, FDA-registered facilities supported by NSF certification and Eurofins third-party testing.
Every production batch includes a Certificate of Analysis (CoA), giving you documentation associated with your finished product.
What can I expect during the manufacturing process?
Our team guides you through every stage of the project:
- Review your product and manufacturing goals
- Evaluate your formulation and production requirements
- Finalize manufacturing specifications
- Manufacture your capsules
- Complete applicable testing and provide batch documentation
You'll always know where your project stands and what comes next.
Will I have someone to work with throughout the project?
Yes.
From your initial quote through production, our team is available to answer questions, provide project updates, and help you navigate formulation and manufacturing decisions. We believe responsive communication is just as important as quality manufacturing.
Let's Talk About Your Capsule Supplement
Whether you already have a finished formula or you're still developing your product, we're here to help you take the next step.
Tell us about your project, your timeline, and your manufacturing goals. Our team will review your requirements and recommend the best path forward.
Complete the form below and our team will get back to you within 24 hours to discuss your project.
Prefer to Speak With Someone?
Some projects are easier to discuss over the phone.
Call our team to speak directly with a capsule manufacturing specialist.
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